PolyBlend / PU Solutions Manufacturer

The Challenge

A renowned manufacturer of sustainable insulation materials and polyurethane (PU) solutions required a precision cooling solution for two critical production zones: Blending and Prepolymer Synthesis.

Industry: PU & Insulation Manufacturing

Application: Precision process cooling for blending and prepolymer synthesis

These processes are highly temperature-sensitive, and without accurate temperature control, the heat generated during PU raw material mixing could compromise reaction stability and product quality. The cooling system needed to ensure consistent performance, avoid overheating, and maintain optimal reaction conditions.

Challenges
  • Stringent Process Requirements: Precise temperature control was critical to ensure product performance and consistency.
  • Competitive Bidding: Established global brands offered aggressive pricing and extended warranties.
  • Brand Awareness: Limited familiarity with MTA chillers meant credibility had to be built through technical expertise and strong regional references.
Considerations for the Replacement Plan
  • Process Integrity: Cooling had to safeguard delicate chemical reactions and ensure product uniformity.
  • Operational Uptime: Reliability and minimal downtime were essential.
  • Global Standards: The system needed to comply with international safety and quality requirements.
  • After-Sales Support: Confidence in local service capabilities played a major role in the decision-making process.

The Solution

Following a thorough site evaluation and technical consultation to understand the client’s unique process demands, we proposed:

Proposed Solution
  • 2 Units of MTA TAEevoTech 602 Air-Cooled Process Chillers
  • Integrated P3 Pump & Manual Filling Kit
  • RS485 Serial Board for real-time system monitoring and integration
  • Modularity Kit for IC208CX (Master Unit only)
Key Advantages of Choosing MTA
  • Innovative In-Tank Evaporator Technology: Immersed finned coil design delivering exceptional thermal efficiency.
  • Certified Quality: Eurovent-certified, meeting stringent European benchmarks.
  • Fast Delivery: Supplied from local stock, significantly faster than competitors quoting 12–18 weeks.
  • Long-Term Reliability: 5-year warranty reflecting confidence in durability.
  • Energy Efficiency: Engineered for the lowest running costs in its category.
  • Local Service Support: Strong aftermarket support in Egypt ensuring assured uptime.

The Result

  • Successful Project Win: MTA secured the purchase order after a detailed technical and commercial evaluation.
  • Service Partnership Secured: A long-term service contract was signed to support uptime and preventive maintenance.
  • Customer Satisfaction: The customer immediately placed a follow-up request for spare parts to ensure operational continuity.
  • Turnkey Execution: MTA chillers were delivered, commissioned, and seamlessly integrated into production, with full support from the local service team.